![Ukosnice]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.100.33.file/header-motor-hairpins-1920x640px.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.360.120.file/header-motor-hairpins-1920x640px.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.768.256.file/header-motor-hairpins-1920x640px.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.1024.341.file/header-motor-hairpins-1920x640px.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.1280.427.file/header-motor-hairpins-1920x640px.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.1440.480.file/header-motor-hairpins-1920x640px.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original./header-motor-hairpins-1920x640px.jpg"} "Ukosnice")
Kontrola kvaliteta ukosnica
Bezkontaktna geometrijska inspekcija i digitalizacija
Osiguranje kvaliteta i pouzdanosti visoko osetljivih ukosnica
Dimenzionalni integritet i pravilno pozicioniranje
Proizvodnja električnih vozila uključuje savijanje žica u obliku ukosnice. Ove ukosnice se sastoje od pravougaone bakarne žice i prekrivene su izolacionim slojem. Zbog njihove podložnosti deformacijama i teškoća pri zavarivanju krajeva, neophodno je proveriti dimenzije i pozicije ukosnica tokom montaže statora. Zbog njihove podložnosti deformacijama i teškoća pri zavarivanju krajeva, neophodno je proveriti dimenzije i pozicije ukosnica tokom montaže statora.
Ključni izazovi u očuvanju kvaliteta ukosnica
![Proizvodnja ukosnica]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.100.75.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.360.270.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg"} "Proizvodnja ukosnica")
Inspekcija geometrijskih karakteristika i kvaliteta premaza
Proizvodnja ukosnica
Svaka ukosnica ima fleksibilnu strukturu i prekrivena je osetljivim slojem laka. Ove karakteristike predstavljaju izazove za pouzdanu taktilnu inspekciju. Automatizovana ZEISS koordinatna merna mašina opremljena konfokalnim svetlosnim senzorom ili optičkim senzorom za lasersku triangulaciju je jedna opcija za precizno merenje oblika ukosnice i debljine laka.
![Bezkontaktna digitalizacija osetljivih struktura]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.100.100.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.360.360.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg"} "Bezkontaktna digitalizacija osetljivih struktura")
Bezkontaktna digitalizacija osetljivih struktura
Proizvodnja ukosnica
Optički merni uređaji su idealni za kontrolu kvaliteta ukosnica, koje su izuzetno osetljive. Osim toga, geometrija i pozicija ukosnica se mogu proveriti samo uz 3D podatke celog polja.Optička 3D merna mašina omogućava jednostavno beleženje slobodnih 3D koordinata pojedinačnih ukosnica i celokupnog statora. Softver zatim pruža jasan prikaz informacija o visokoj rezoluciji u roku od samo nekoliko sekundi.
![Kvalitet dizajna savijanja ukosnica]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original.image_file.100.100.file/09-emot-sw-multi-pins_768x768px.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original.image_file.360.360.file/09-emot-sw-multi-pins_768x768px.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg"} "Kvalitet dizajna savijanja ukosnica")
Kvalitet dizajna savijanja ukosnica
Digitalizacija ukosnica
Dizajn ukosnica nije definisan samo CAD modelom, već se razvija kroz brojne iteracije u konfiguraciji parametara savijanja. CAD modeli moraju biti skenirani i proizvedeni kako bi se procenile završene ukosnice u odnosu na njen referentni model. Projekcija ivice i laserska triangulacija generišu oblake tačaka visoke rezolucije za ukosnice, koje ZEISS REVERSE ENGINEERING softver brzo konvertuje u visokokvalitetne CAD modele.
Dodatne informacije o kontroli kvaliteta ukosnica
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![Koordinatne merne mašine]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.100.100.723,0,1368,645.file/multisensors.jpeg","small":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.360.360.723,0,1368,645.file/multisensors.jpeg","medium":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg","large":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg","max":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg"} "Koordinatne merne mašine")
![ZEISS Calypso]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original.image_file.100.100.file/2023_calypso_prodpage_stage_1080x1080.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original.image_file.360.360.file/2023_calypso_prodpage_stage_1080x1080.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original.image_file.768.768.file/2023_calypso_prodpage_stage_1080x1080.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original.image_file.1024.1024.file/2023_calypso_prodpage_stage_1080x1080.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original./2023_calypso_prodpage_stage_1080x1080.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original./2023_calypso_prodpage_stage_1080x1080.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original./2023_calypso_prodpage_stage_1080x1080.jpg"} "ZEISS Calypso")
![DotScan]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.100.100.file/zeiss-rds-carrier-dotscan-product-picture.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.360.360.file/zeiss-rds-carrier-dotscan-product-picture.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.768.768.file/zeiss-rds-carrier-dotscan-product-picture.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.1024.1024.file/zeiss-rds-carrier-dotscan-product-picture.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.1280.1280.file/zeiss-rds-carrier-dotscan-product-picture.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.1440.1440.file/zeiss-rds-carrier-dotscan-product-picture.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original./zeiss-rds-carrier-dotscan-product-picture.jpg"} "DotScan")
![ZEISS INSPECT]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.100.100.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.360.360.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.768.768.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.1024.1024.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.1080.1080.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.1080.1080.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.1080.1080.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg"} "ZEISS INSPECT")
![LineScan]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.100.100.file/zeiss-linescan-product-picture.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.360.360.file/zeiss-linescan-product-picture.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.768.768.file/zeiss-linescan-product-picture.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.1024.1024.file/zeiss-linescan-product-picture.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.1280.1280.file/zeiss-linescan-product-picture.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.1440.1440.file/zeiss-linescan-product-picture.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original./zeiss-linescan-product-picture.jpg"} "LineScan")
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![]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.100.133.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.360.480.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.768.1024.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.1024.1365.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.1280.1707.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.1358.1811.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.1358.1811.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg"})