Breyden: Održiva proizvodnja kočnih diskova
Posvećeni efikasnom korišćenju resursa i recikliranju
![Kočioni diskovi su u proizvodnji.]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg/_jcr_content/renditions/original.image_file.100.50.0,60,1920,1020.file/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg/_jcr_content/renditions/original.image_file.360.180.0,60,1920,1020.file/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg/_jcr_content/renditions/original.image_file.768.384.0,60,1920,1020.file/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg/_jcr_content/renditions/original.image_file.1024.512.0,60,1920,1020.file/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg/_jcr_content/renditions/original.image_file.1280.640.0,60,1920,1020.file/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg/_jcr_content/renditions/original.image_file.1440.720.0,60,1920,1020.file/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg/_jcr_content/renditions/original.image_file.1920.960.0,60,1920,1020.file/zeiss_successstory_2024_buderus_chapter1_stage_1920x1080.jpg"} "Održiva proizvodnja kočionih diskova")
U proizvodnji je ekološka održivost sve važnija. Kako se industrija razvija, pojedinačni liveni delovi, poput kočionih diskova, sve više dolaze u fokus zbog svog uticaja na životnu sredinu usled energetski intenzivnih proizvodnih procesa. Breyden ovaj izazov rešava korišćenjem recikliranih materijala u procesu livenja, čime se smanjuje potrošnja sirovina i ukupna potrošnja energije.
Evropski lider na tržištu kočiona diskova za automobile
Dobavljač za automobilsku industriju godišnje proizvodi 15 miliona kočiona diskova za putnička vozila. Za proizvodnju, Breyden koristi i industrijski otpadni materijal i reciklirane materijale iz sopstvene proizvodnje, čime obezbeđuje proizvod relevantan za bezbednost i istovremeno održiv. Nemačka kompanija se obavezala na ciljeve održivosti i efikasnosti korišćenja resursa. Svaki kočni disk proizveden u pogonu može se 100% reciklirati.
![]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/brake-discs-production.jpg/_jcr_content/renditions/original.image_file.100.75.162,0,1759,1198.file/brake-discs-production.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/brake-discs-production.jpg/_jcr_content/renditions/original.image_file.360.270.162,0,1759,1198.file/brake-discs-production.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/brake-discs-production.jpg/_jcr_content/renditions/original.image_file.768.576.162,0,1759,1198.file/brake-discs-production.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/brake-discs-production.jpg/_jcr_content/renditions/original.image_file.1024.768.162,0,1759,1198.file/brake-discs-production.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/brake-discs-production.jpg/_jcr_content/renditions/original.image_file.1280.960.162,0,1759,1198.file/brake-discs-production.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/brake-discs-production.jpg/_jcr_content/renditions/original.image_file.1440.1080.162,0,1759,1198.file/brake-discs-production.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/brake-discs-production.jpg/_jcr_content/renditions/original.image_file.1597.1198.162,0,1759,1198.file/brake-discs-production.jpg"} "Less scrap – more quality")
Manje škarta, više– kvaliteta.
Automatizovana kontrola kvaliteta sprovodi se pomoću ZEISS ScanBox-a tokom proizvodnje. Ako otkrije odstupanja, generisane merne podatke u realnom vremenu prenosi u proizvodnju kako bi omogućio prilagođavanje parametara procesa. Marcel Nickel, specijalista za optičku metrologiju u kompaniji Breyden, veoma je zadovoljan sistemom: "[…] kontrola tokom proizvodnje pokazuje nam da je naš proces stabilan i da gotovo nemamo škarta."
![Optička 3D merna mašina ZEISS ScanBox 4105 RC sa monitorom i priključenim automatizovanim kućištem.]({"xsmall":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_scanbox_4105_1920_1440.jpg/_jcr_content/renditions/original.image_file.100.67.0,80,1920,1360.file/zeiss_scanbox_4105_1920_1440.jpg","small":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_scanbox_4105_1920_1440.jpg/_jcr_content/renditions/original.image_file.360.240.0,80,1920,1360.file/zeiss_scanbox_4105_1920_1440.jpg","medium":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_scanbox_4105_1920_1440.jpg/_jcr_content/renditions/original.image_file.768.512.0,80,1920,1360.file/zeiss_scanbox_4105_1920_1440.jpg","large":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_scanbox_4105_1920_1440.jpg/_jcr_content/renditions/original.image_file.1024.683.0,80,1920,1360.file/zeiss_scanbox_4105_1920_1440.jpg","xlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_scanbox_4105_1920_1440.jpg/_jcr_content/renditions/original.image_file.1280.853.0,80,1920,1360.file/zeiss_scanbox_4105_1920_1440.jpg","xxlarge":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_scanbox_4105_1920_1440.jpg/_jcr_content/renditions/original.image_file.1440.960.0,80,1920,1360.file/zeiss_scanbox_4105_1920_1440.jpg","max":"https://www.zeiss.rs/content/dam/iqs/r/industries/success-stories/buderus-guss/zeiss_scanbox_4105_1920_1440.jpg/_jcr_content/renditions/original.image_file.1920.1280.0,80,1920,1360.file/zeiss_scanbox_4105_1920_1440.jpg"} "Optical 3D measuring machine ZEISS ScanBox 4105 RC")
Automatizovano utovarivanje i merenje delova
ZEISS ScanBox 4105 RC je optička 3D merna mašina sa motorizovanim kliznim vratima. Delovi veličine do 500 mm mogu se utovariti u ZEISS ScanBox 4105 RC pomoću robota ili individualno konfigurisanog sistema za dovod, a zatim postaviti na modul rotacionog stola. Ukidanje ručnog, pojedinačnog postavljanja značajno smanjuje potrebno vreme i omogućava veću propusnost u kontroli kvaliteta. Autonomni rad povećava iskorišćenost mašina, skraćuje vreme ciklusa merenja i omogućava efikasnije raspoređivanje osoblja.